Solution Description

Merchandise Description

Remarks :

1. A – Supporter CZPT W – Water Cooling 
two.The Trend refers to a worth in which the device is examined in accordance with ISO1217(GB/T3853) below the load circumstances. 
three.The Sound stage conform to ISO 2151 and 9614-2 at total operational stress and pace sound tolerance +-3 dB(A).

Functioning Stress:

2-4 bar
29-fifty eight psig

Free air shipping and delivery:

494-2154 (m³/min)
fourteen-sixty one (cfm)

Doing work Electrical power:

37-220 (kw)
fifty-295 (hp)

Benefits and Traits:

• Can preserve far more than 30% of the electricity
• The reduced-force air stop can instantly modify the interior compression ratio according to the service pressure and preserve the very best power performance inside of the exhaust strain assortment of 2-5bar
• In several industries, this kind of as chemical, glass, petroleum, textile, printing, dyeing, and ceramics, the essential working stress of compressed air is only 3-5bar. Nonetheless, at present, these industries typically use 7-10bar air compressors CZPT with a strain decreasing valve to achieve lower force it is certainly a appreciable squander of strength. For this explanation, UCS has produced lower-stress screw air compressor which directly outputs the minimal-force compressed air necessary by these industries the compressor employs significantly less power to fulfill the creation requirement, and user’s production value will considerably improve.

Mechanical Method

Self-Produced Specific Air Stop

• Global leading molded lining, 4:6 tooth ratio, less tooth and more air suction
• Big rotor, low speed, and lengthy life
• The inner oil circuit of the air stop can exactly manage the sum of oil injection, assisting the lubrication and CZPT achieve the greatest functionality
• SKF bearings adapted to the load changing, which is adaptable, productive, established lengthy toughness, and it assures the life of the air conclude.

Lower Pressure Screw Air Stop Generate Chain

• The high-efficient driving motor immediately linked to the two-stage compression air finish with out coupling, the transmission chain is servicing-cost-free, decreasing vitality use by 1%
• IP55 fully shut motor and air finish housing integrated, properly prevents steel particles, dust, moisture and other pollutants infiltrating into the motor and air stop, makes the compressor efficiency more secure
• The motor bearing employs strengthened cylinder + ball bearing, offering increased strength and reliability
• The machining precision of transmission equipment up to aviation amount 6, multi-channel heat treatment and associated processing engineering make certain the excellent surface hardness, extremely-large dress in resistance and generate energy of all mechanical factors
• Impartial oil offer method and exact oil CZPT effectively guarantee the balance and trustworthiness of the entire transmission under the extended-time operation of total load.

Intake and CZPT Methods

Prefilter Protecting Layer:

Stop large particles of dust, cotton and other sundries from getting into the air compressor. Hold the compressor inside thoroughly clean. Strictly notice the very first move of compressed air.

Large-Performance Particulate Air (HEPA) Filtration:

Weighty-duty air CZPT method run by Donaldson United states of america, with CZPT accuracy up to ninety nine.9% for particles increased than 3μm. Suitable for all kinds of hefty dust environments. 

Double Huge Diameter Consumption Assembly Design:

The force big difference of all air route significantly less than .2bar, greatly extending the support existence of the air CZPT system.

Optimized Design of Huge Diameter Air Inlet Valve:

Minimal energy consumption in no-load procedure, cast aluminium content, far more stable overall performance.

The optimized mildew design and style of the consumption pipe:

High toughness rubber sealing, company and resilient.

Oil Filter:

Donaldson oil filters, large quality of clear filtration, successfully shield the secure procedure of the air finish bearing, lengthen the services existence of the air stop.

Oil and Air Separation Technique:

Euro design productive oil and air separation core, glass fibre filter substance, lengthy life, far more efficient, no require for repeated replacement. The combination separation core and the oil return device operate jointly, get well and recycle the lubricating oil effectively, steering clear of oil in excess of-spraying, and guaranteeing the oil articles of the compressor exhaust ≤2ppm.

Lubricating Oil:

UCS lubricating oil has very good oxidation resistance, large-temperature resistance, large flash point, excellent thermal conductivity and numerous other qualities.

CZPT System:

• The style allowance of heat exchange is twenty%-fifty%, which guarantees the steady operation of the compressor in an excessive atmosphere and decrease force fall.
• Common motor frequency conversion, precise oil temperature manage, even more lessen air compressor energy use.

Characteristics of Permanent Magnet Synchronous Motor (PMSM)

• The motor performance is as higher as 96%, and the energy element is .98, significantly exceeding the degree 1 energy efficiency normal
• Long lasting magnet with substantial coerce and substantial-temperature resistance ensures no demagnetization at a substantial temperature of 180ºC
• Independent admirer CZPT , to ensure the motor secure managing underneath prolonged several hours and minimal frequency
• F grade insulation, 70K temperature increase design and style, fits the high temperature working issue of air compressor
• Entirely enclosed IP55 protection assignments the cleanse inner atmosphere of the motor and extends the lifestyle of permanent magnet and insulation
• Built-in temperature security protects winding insulation and everlasting magnet.

Permanent Magnet Synchronous Motor Vs Ordinary Asynchronous Motor

Higher performance:

The excitation method loss eradicated, strengthening effectiveness.

Preserve higher-effective at reduced-load condition:

The vitality performance of the PMSM is far more than 9% greater than the asynchronous motor and remains unchanged with the lowered frequency .

Massive starting torque:

The optimum beginning torque of the PMSM might up to 3 instances greater than the rated torque , whilst the common asynchronous motor has 1.6 occasions only.

A lot more secure management: 

The PMSM response time much less than 50ms. The air production volume may be adjusted transiently in a wide range to stabilize air force precisely .

Characteristics of UCS VFD Speed Regulation PMSM Air Compressor 

• Extremely-lower temperature increase design, to permit compressor prolonged-time period low-frequency stable operation
• Adopting the open-loop vector handle technique . it controls faster, and the velocity regulation is more precise
• When the frequency is lowered by far more than fifty%, the compressor device can nevertheless run efficently
• Secure stress accurately controls strain fluctuation inside of .01mpa With gentle-commence attribute, avoid start current shock, reduce start off strength intake.

Modular Vector Frequency Travel (VFD)

Huge redundant heat design , far more steady operation and for a longer time equipment existence below serious service surroundings
No cease at an instantaneous quit, above-excitation safety and a lot of other outstanding functions to offer with different emergencies
Created-in PLC and a range of conversation interfaces, far more convenient to use and preserve
Extensive assortment of pace regulation, high accuracy of pace security, produce steady procedure with on-load at an ultra-lower velocity of .01Hz.

Organization Profile

UNITED COMPRESSOR Programs has a sequence of screw compressors with the electricity of 5.5~630kW, Fad of .sixty nine~120m3/min and pressure range of .2~1.5MPa. At UCS, we also give services such as design, manufacturing, coaching operation of the air compression station, technological improvement of vitality-preserving and personalized kinds. The idea of wholeheartedly buyer serving helps make our rate regular and long.

To save space and set up pipelines, the series of clever all-in-1 screw compressor created by UCS integrates compressor, air storage tank, refrigerated dryer and filter into 1 device, which is equivalent to a miniature air compressor station. The device popularly used in dentistry, hyperbaric oxygen chamber, laboratory, electronics, semiconductor, winery, beverage, food packaging, laser cutting, and other industries have been demanding pure air and small-scale air offer.

Quality Assurance

In 2003, UCS Compressor accredited with ISO9001 Top quality Administration Program and ISO14001 Environmental Administration Technique Certificates. The business strictly follows the good quality need of Crosby’s “undertaking it appropriate the initial time”, persists in the working standard of “zero defect”, regards the “It is immoral to make a defective solution” as the conditions of measuring the quality. UCS devotes alone to the continuous enhancement of items all the time.
 

Packing & Shipping and delivery

FAQ

one. Q: How about our after-sales service?

A: E-mails or calls for feedbacks in 2 months interval.

2. Q:What trade phrases do we give?

A: Trade term :CIF ,CFR ,FOB,Ex-Works .  

three. Q: What sort of settlement forex do we provide?

A: We do any variety of currency such as US greenback, euro, RMB, etc.

four. Q: How extended is the supply time of our item?

A: Our standard shipping and delivery time is thirty times right after affirmation get & getting recipets for normal compressors, for the other non common requirement will be mentioned situation by circumstance.

five. Q: How to set up our compressor?

A: Installation advice and on-internet site commissioning offered by educated technicians or neighborhood authorised provider crew.

six. Q: What is actually the Min. Get requirement ? 

A: Our Min. Order amount is 1pc.

Speak to us :

Organization Identify : United Compressor Programs (HangZhou) Co.,Ltd.

Make contact with Preson : Junyao (Clare) Feng 

If you are intrigued in our items, you should truly feel free to speak to us. We sincerely search ahead to cooperating with you to develop and produce jointly.

A Buyer’s Guidebook to Air Compressor Sorts

There are many kinds of Air Compressors, and it truly is critical to understand what every type has to offer you. In this article, we will examine one phase air compressors, minimal-sound compressors, and models with two pistons. But, ahead of you get an Air Compressor, be sure to read through our buyer’s information to the different sorts. This way, you’ll have all of the info you need to make the proper selection for your organization.

One-phase air compressors

A solitary-phase air compressor is an excellent selection for most common-objective purposes. They offer enough power to work pneumatic instruments, and they make less heat. One-stage air compressors, however, are not suited for hefty-responsibility industrial employs. However, they can be utilised in various applications, such as auto shops, gas stations, and various producing services. They are also appropriate for borewells and other substantial-force locations.
These air compressors are a wonderful choice for residence use and are suited for small-scale companies, contractors, and modest retailers. These compressors have steady duty cycles, solid iron compressor pumps, and a minimum 5,000-hour pump life. They also attribute innovative features, such as ODP motors, Automobile Start & Controls, Receiver tanks, and energy cords. They have reduced upkeep and can conserve you a wonderful deal of income.
One-phase air compressors are usually significantly less pricey and lighter than their two-stage counterparts. Solitary-phase air compressors are also a lot more moveable, which is a additionally for small projects. Although two-stage compressors provide greater CFM, they are much more strong and cumbersome, making them unsuitable for modest or house use. So it is vital to determine what you will use the air compressor for and determine on a design based mostly on your wants.
A one-phase air compressor is created of a piston and a tank. The piston moves rapidly within the cylinder and exerts strain on the cylinder. This signifies that the piston cannot shift any more quickly than the air stress outside the house the cylinder. The piston is made to function in the very same way for every single stage. This is a great selection for home stores and a single-guy automotive retailers, as it makes it possible for you to control the force with out sacrificing the pump’s lifestyle.
One-phase air compressors are typically less expensive than two-stage versions, but they are not the best selection for each application. If you are only using your air compressor from time to time, you will uncover a 1-phase design to be significantly a lot more reliable than a two-stage model. The major difference in between the two types of compressors is in the quantity of air that every single phase compresses. A two-stage air compressor will have more air storage ability, but it will still produce more strain.

Rotary vane compressors

Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which nearly touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are modest parts of carbon fiber or graphite composite. Vanes may be produced of distinct supplies depending on the software.
Although rotary vane pumps are not commonly utilised to make compressed air, they are widely used in automotive and hydraulic apps. Odds are, you have employed a rotary vane pump at some position in your lifestyle. These pumps are also frequent in the vacuum and compressed air industries. As a result, numerous folks don’t understand that they’re nonetheless all around. They feature slots that let the vanes to slide in and out of the rotor.
A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its area. Its inlet and outlet ports are positioned off-centre, enabling the vanes to be pushed out by centrifugal force. Since the rotor rotates so speedily, air is trapped between the vanes. This air then turns into pressurized by the rotating rotor.
Rotating vane compressors can be very easily serviced and fixed. A easy substitution of carbon vanes requires just 15 minutes and widespread tools. The carbon vanes usually previous 9 to eighteen months, based on program working stress. Prior to getting a rotary vane compressor, make positive to verify no matter whether it has been effectively overall performance-tested and has a guarantee. Usually, warranties cover the rotor/stator chambers but do not go over the vanes or air filters. You ought to also check out if the device is coated by a lightning or water injury guarantee.
Rotary vane compressors are an integral part of producing industries. A lot of pharmaceutical manufacturing facilities depend on rotary vane compressors to control their gear. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and healthcare & dental fields. Their rewards are numerous and much outweigh any negatives of rotary screw compressors. For example, a rotary vane compressor can double the daily life of a typical compressor.

Rotary vane compressors with lower-sounds models

If you are seeking for a rotary vane air compressor, you have come to the right spot. Champion’s LV Series rotary vane compressors supply lower-sound versions, compact dimension, and sturdy integration. In addition to their lower-sounds characteristics, they characteristic big filter methods to supply substantial-high quality compressed air. The LV Sequence models also feature Champion’s reputation for reliability and good quality.
This variety of compressor uses centrifugal power to function and is minimal in its leading and minimum functioning speeds. They are only a 3rd as strong as screw compressors, and their top speed limits are significantly decrease. In addition, the vanes dress in out effortlessly at high speeds due to the fact there is not ample centrifugal pressure to seal them in opposition to the cylinder’s edges. Even at 50 percent their full ability, they take in as much as 80% of their whole strength ranking.
Simply because piston compressors produce a great deal of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other options. But, rotary vane compressors produce much less sound than a standard vacuum, and the maintenance charges are also minimal. Rotary vane compressors are also really beneficial in numerous industries. They are used in the automotive and automobile ending industries, as properly as in dairy industries and milking machines.
If you have a deep pond, a rotary vane air compressor package can pump up to twenty ft of h2o. This is a lot more than sufficient airflow for two to 5 diffusers. A 1/4 HP rotary vane kit pumps about 4.2 CFM. It also assists to increase circulation and oxygen amounts in the pond. Last but not least, a 1/4 HP kit gives the necessary electrical power to cleanse up the bottom of a pond.
The rotary vane and rotary screw are the most well-known air compressors right now. Whilst they are comparable in numerous methods, they are a lot more versatile and tough than their counterparts. They use much less angular contact ball bearings and need less regular upkeep than piston air compressors. When compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are considerably less expensive.

Rotary vane compressors with two pistons

The rotary vane and rotary screw compressors are comparable in software, but equally have various advantages and disadvantages. This article will compare the benefits of every and emphasize the distinctions amongst them. Even though equally are commonly employed in industrial apps, rotary vane compressors are desired by a lot of industries. These compressors also have a extensive range of uses, ranging from automotive air resource procedure to milking machines. These compressors also have the gain of being quieter than piston-powered types.
The existing typical rail position might not be appropriate for strain swirl injectors, but new positions have been tested and present advancements in distinct power values. In addition, the recent placement is not needed for external oil pumps. Even so, mass induction and expulsion have to be carried out with utmost treatment. This report focuses on the design and style and efficiency of rotary vane compressors. You can locate much more info about this new layout in the references mentioned beneath.
The benefits of this kind of compressor are its lower cost, compact dimension, and simple servicing. Therefore, they are preferred in low ability apps. Moreover, they characteristic built-in vanes. The rotating vanes close the air gap and compress air in the direction of the outlet. Compared to piston-driven compressors, these units are more affordable and more reputable. As a result, you ought to choose a single with the lowest cost tag. You can also opt for rotary vane compressors that are oil-free.
Sliding vane compressors are one more popular variant. They have a one cylinder related to the compressor and are capable of functioning at reduced speeds. This design and style also reduces the amount of friction and maintains volumetric effectiveness. Nonetheless, the sliding vane compressors suffer from high frictional losses. If you are looking for a more productive rotary compressor, this is the very best choice. Whilst sliding vane compressors have been in the spotlight for above a century, they are even now fairly younger.
These compressors are straightforward to put in and preserve. They are also quieter than piston compressors. They are also cheaper than piston-pushed compressors. The strength effectiveness and reduced price make them the perfect choice for any professional or industrial software. If you happen to be hunting for a modest, compact compressor, the rotary vane has been verified to be the best decision for your requirements. You should know that it has a long services life.