Product Technical Description
|Model :||Energy Saving Series (EPM)|
|Type:||Oil Injected Permanent Magnetic Screw Compressor|
|Voltage:||380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements|
|Installed Motor Power:||15~110 Kw|
|Driven Method:||Taper Connection Direct Driven|
|Air End:||Original Ally-win Air End from Germany.|
|Transport Package:||Standard Wooden Packing|
|Available Certificate:||CE, ISO, UL, ASME, GHOST|
|Origin:||ZheJiang , China|
1. China-Japan latest technology cooperation, high reliability.
2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5.Max.RPM 1500,low noise,high efficiency,better life-span.
6. Most energy saving mode, Only work at loading.
7. Wide frequency range 30%-100%.
8. Premium Magnetic material resist more than 180ºC temp.
9. Reliable PM motor supplier from Italy.
10. Direct Taper connection, no transmission power loss, easy maintenance.
11.Touch Screen PLC with preset running schedule, more intelligent control.
12. Precise VSD technology control.
13. Easy for installation and service.
14. Fantastic Energy Saving, save up to more than 30-40%.
Specially designed PM motor:
The PM motor efficiency is even higher than IE3 premium efficiency motors. The motor uses high performance magnetic materials giving many advantages such as bearing free operation, grease free maintenance, direct 1:1 coupling without transmission losses, low noise and low vibration leading to a compact structure.
Enhanced Energy Savings:
When demand is low the PM low pressure compressor firstly reduces the speed to maintain the correct flow demand. If the air demand stops the compressor enters standby mode, saving further energy. The compressor automatically restarts and runs when the pressure drops below its setpoint.
The latest generation intelligent touchscreen controller:
SCR’s latest touchscreen interface allows simple intelligent control for your compressor. Pressure and scheduling times can be easily programmed allowing you to automatically start and stop the compressor to match production times. Remote operation and real time monitoring are built in the controller as standard.
|Starting way||VSD Startup|
|Motor safety grade||IP65|
|Motor isolation grade||F|
|Electrical Supply||380(400,415)V/50Hz/3Phase, 220V/60HZ/3P|
|Outlet Temperature(ºC)||≤ ambient Temperature+10ºC|
|Driven way||Direct Driven|
|Noise level at 1 meter||68±3dB(A)|
|Cooling method||Air Cooling|
|Oil content||1~3 ppm|
|Outlet Connection||R 1|
|Cooling System:||Air Cooling|
|Power Source:||AC Power|
|Structure Type:||Whole Machine|
|Installation Type:||Stationary Type|
Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2023-09-27
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How to Select the Correct Air Compressor
An air compressor employs pressurized air to electricity a range of tools. They are most commonly employed to energy nailers and effect wrenches. Other well-liked employs for air compressors include paint sprayers and influence wrenches. Although all air compressors have the exact same fundamental development, their specialty differs. Ultimately, their differences come down to the volume of air they can thrust. Read on for information on each and every variety of air compressor. These instruments are wonderful for numerous various functions, and selecting the right air compressor depends on your specific demands.
Although getting an electric powered motor for air compressor, compatibility is a essential factor. Not all motors work with the exact same type of air compressor, so it really is critical to verify the manufacturer’s instructions just before purchasing. By doing this, you can stay away from throwing away funds on an incompatible motor. Yet another important thing to consider is speed. A motor’s pace is its charge of rotation, calculated in revolutions for every moment. It is crucial that you obtain a motor with ample pace to meet up with the requirements of your air compressor.
Usually, an electric motor for air compressor is 1.5 hp. It is best for use with health care equipment and metallic-cutting equipment. It also performs well underneath continuous procedure and provides a higher performance and power-saving functionality. Moreover, it functions an desirable cost, making it a great selection for a broad selection of applications. If you are seeking for a motor for an air compressor, search no more than a ZYS series.
A motor’s defense class signifies how the motor will operate. Safety courses are specified by the IEC 60034-5. These are mentioned with two digits and represent the protection in opposition to reliable objects and h2o. For illustration, an IP23 rating indicates that the motor will be secured from strong objects, whilst IP54 signifies that it will defend from dust and h2o sprayed from all directions. It is important to select a motor with the correct safety course for your air compressor.
When deciding on an electric powered motor, you should contemplate whether it is compatible with the brand name of air compressor. Some may be compatible, whilst other people may require advanced electronics capabilities to fix. Even so, most air compressors are covered by guarantee, so it really is important to examine with the producer if the guarantee is even now in influence before you invest a dime on a substitution. The motor should be replaced if it has failed to carry out as designed.
Air compressors require suitable lubrication to perform efficiently. The piston should attract air with minimum friction. Dependent on their design, air compressors can both be oil-lubricated or oil-cost-free. The former utilizes oil to decrease piston friction, even though the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly acknowledged as oil-flooded air compressors. In get to preserve their oil baths clear, they are advised for use in locations with substantial dust stages.
Start off/stop control
An air compressor can be managed by a start/quit manage. This variety of management sends a signal to the major motor that activates the compressor when the demand for air falls under a preset limit. This control strategy is powerful for scaled-down air compressors and can be helpful for lowering energy fees. Start off/stop handle is most powerful in apps in which air strain does not adjust regularly and where the compressor is not required to operate constantly.
To troubleshoot this issue, you need to check out the power supply of your compressor. To examine the supply facet, use a voltage monitor to figure out if electricity is flowing to the compressor. Make sure that the electrical power source to the compressor is constant and secure at all occasions. If it fluctuates, the compressor may not commence or quit as expected. If you can’t find the problem with the air compressor electrical power source, it could be time to replace it.
In addition to the begin/quit manage, you might want to acquire further air receivers for your air compressor. These can enhance the ability of air saved and minimize the number of occasions it starts off and stops. An additional way to reduce the quantity of starts off per hour is to include far more air receivers. Then, you can alter the management to match your specifications. You can also put in a force gauge that screens the compressor’s overall performance.
Commence/quit control for air compressors can be sophisticated, but the fundamental components are fairly effortless to recognize. One particular way to examination them is to flip the compressor on or off. It is generally situated on the exterior of the motor. If you happen to be uncertain of the spot of these elements, check the capacitors and make certain that the air compressor is not running although you might be not utilizing it. If it does, consider to remove the capacitor.
Variable displacement control is another way to alter the volume of air flowing into the compressor. By managing the amount of air, the control can delay the use of further compressors until far more required air is offered. In addition to this, the system can also monitor the power utilized in the compressor. This manage approach can consequence in significant vitality cost savings. You can even conserve on the volume of electrical energy by utilizing variable displacement control. It is vital for productive compressed air programs.
Variable speed push
A VFD, or variable frequency generate, is a variety of electric powered motor that adjusts its pace to match the need for air. It is an successful way to lessen vitality charges and improve program reliability. In fact, reports have proven that a 20% reduction in motor speed can help save up to 50% of energy. In addition, a VFD can keep an eye on further variables this kind of as compressor oil stress and motor temperature. By reducing guide checks, a VFD will enhance the overall performance of the application and lessen working charges.
In addition to decreasing strength fees, variable-velocity drives also increase productivity. A variable-pace air compressor minimizes the risk of technique leaks by thirty %. It also reduces the risk of system leaks by lowering pressure in the method. Because of these rewards, many governments are advertising this technology in their industries. Many even offer you incentives to assist organizations update to variable-speed drives. For that reason, the variable-speed drive can advantage several air compressor installations.
One key benefit of a variable-speed travel is its ability to enhance energy use. Variable frequency drives are capable to ramp up and down to match the demand from customers for air. The goal is to enhance the stress and movement in the technique so that the very best “useless band” takes place amongst forty percent and eighty percent of complete load. A variable-speed compressor will also enhance vitality performance simply because of its programmability.
A variable-pace air compressor can also be utilized to handle the sum of air that is compressed by the program. This feature adjusts the frequency of energy supplied to the motor based mostly on the demand from customers. If the desire for air is low, the frequency of the motor will decrease to help save power. On the other hand, if there is an excessive need for air, the variable-pace compressor will increase its speed. In addition, this sort of air compressor is more effective than its mounted-velocity counterpart.
A VFD has a lot of advantages for compressed air programs. 1st, it aids stabilize the strain in the pipe community, thereby decreasing the power losses due to upstream pressure. It also will help decrease the power intake triggered by fluctuations in upward force. Its advantages are also considerably-reaching. And as lengthy as the air pressure and air supply is effectively sized, a VFD will help improve the efficiency of compressed air programs.