Solution Description
Organization PROFILE
KY-200KYG Air Compressor (can be custom-made) :
General Features:
Permanent magnet inverter compressor because of its energy saving and high efficiency has become a hot and bright spot of the industry, the original air compressor energy consumption on the market, is gradually being the permanent magnet inverter compressor to replace or replacement, users can directly bring cost saveing of 20%-40%.
With the development of science and technology, air compressor is widely used in many industries such as machinery, metallurgy, building materials, electric power, chemical industry, food, textile and so on. However, the air compressor belongs to the high energy consumption equipment, power consumption in some industries accounted for more than 30% og the power consumption of production, it is commonly known as “electric tiger”.
Unique Characteristics:
one,AIR Pressure STABILLTY
Due to the use of screw air compressor variable frequency stepless speed regulation characteristics of inverter, inverter controller or regulator through internal PID, can smoothly start on consumption volatility is relatively large occasions, and can quicklyh adjust the response. Compared with the upper and lower limit switch control of the power frequency operation, the air pressure stability increases exponentially.
2,START NO IMPACT
Because the transducer itself contained the function of soft starter, starting current within the maximum rated current of 1.2 times, compared with the start frequency in general more than 6 times the rated current, start a little impact.
This effect is not only on the grid, the effect of the whole mechanical program, but also greatly reduced.
3,VARIABLE FLOW CONTROL
Power driven air compressor can only work in an exhaust, inverter air compressor can work in a wide range of exhaust. Frequency converter is based on the actual use of gas in real time to adjust the motor speed to control the amount of exhaust.
When the air volume is low, the air compressor can be automatically dormant. thereby greatly redcing the energy loss. The optimized control strategy can further improve the energy saving effect.
four,AC POWER SUPPLY VOLTAGE BETTER
Because of the over modulation technology of the inverter, the output voltage of the motor can be output when the voltage of the AC power supply is low, and the voltage of the output to the motor is too high.
For the era of energy, frequeucy conversion drive can display its advantages.
five,AC POWER SUPPLY VOLTAGE BETTER
Most of the working condition of the frequency conersion system is lower than the rated speed of the work, the host machine noise and wear down, prolongmain- tenance and service life.
If the fan is also pushed by frequency conversion, can considerably decrease the nosie of air compressor operate.
Complex PARAMETERS:
Power-SAVING EFFECT OF TWO-STAGE COMPRESSION:
In accordance to the engineering thermodynamics theory, it is the most inexpensive for the compressor with isothermal compres-
sion.Two-stage oil-injection screw air compressor is designed based on the above theory, it fully improves the cooling function through oil injection during the two-stage compression, plus the inter-stage cooling, by ensuring the temperature is above the pressure dew point, it can be close to isothermal compression as possible, so as to achieve the energy-saving effect.
At the same time, due to low compression ratio of the two-stage airend, the “internal leakage”is largely reduced in the compression process compared with the single-stage compression airend with the same power and same discharge pressure.On the contrary, the diplacement is increased, which means that the efficiency is increased, and the specific power is reduced.
Compared with the ordinary two-stage permanent magnetic compressor on the market,Moair uses the two-drive and two-stage compres- sion, which directly avoids the power loss inside the gear set.
Strength-saving positive aspects:
1,To minimize the bearing load, and boost the volumetric efficincy
2,In the case of partial load procedure, it can increase effectiveness and grow to be energy saving to a much better extent.
3,The energy saving of two-stage screw air compressor is up to 15%-twenty five% than that of the one-stage air compressor, which can save the considerable electricity fees every year.
About shipping and delivery
Why select us?
FAQ:
one.Q:What do you need machine and quotation?
A: According to capacity and factory size ,we can give you details.
2.Q: Are you investing firm or maker ?
A:We are manufacturing facility.
3.Q:How do we pack machine?
A:Exporting wooden cases
four.Q:Lead time
A:Around 25-30 days after the receipt of your deposit.
How to Mend and Keep an Air Compressor
A compressor is a device utilized to transfer air from a single spot to an additional. Air enters the air compressor by way of the intake valve. Within the compressor, the vanes on the interior rotor rotate inside of an eccentric cavity. The self-adjusting duration arm divides the space into several cavities of diverse measurements. As the rotor rotates, air fills the cavity. As air flows close to the cavity, it builds pressure and is squeezed out of the compressor output.
Optimistic displacement
Constructive displacement air compressors use reciprocating pistons to compress air. Gasoline is drawn in throughout the suction stroke and compressed by shifting the piston in the reverse path. It then discharges the compressed air by transferring it in the reverse route. This kind of air compressor is most commonly discovered in vehicles, refrigerators, and other applications that require large strain. Even so, it is not as efficient as a centrifugal compressor.
Most modern air compressors use constructive displacement. Positive displacement types seize a volume of air in the compression chamber and distribute it when the pump is working at highest ability. They are more inexpensive than their negative displacement counterparts. Reciprocating screw air compressors are the most typical good displacement compressors. The reciprocating screw air compressor adopts a drinking water jacket close to the cylinder and is often utilised in procedures these kinds of as oil drilling.
A bicycle pump is an illustration of good displacement compression. Air is drawn into the cylinder and compressed by the shifting piston. A piston compressor performs on the very same principle, but it makes use of a rotating crankshaft or connecting rod to full the motion of the pistons. There are two kinds of positive displacement compressors: solitary-acting and double-performing. Each varieties function on the identical basic principle, the two are positive displacement compressors. The distinction between the two varieties is the pressure ratio.
In air compression, constructive displacement compression decreases the quantity of the fluid and decreases its viscosity. This benefits in increased force ratios and is utilised in centrifugal, axial, and scroll compressors. Constructive displacement is a typical feature of most air compressors. Optimistic displacement compressors offer you the exact same positive aspects and are much more power-successful when applied to oil-totally free and fuel applications. This kind of compression is usually the best option for lower-pressure programs.
oil cost-free
If you might be looking for an air compressor for your company, think about an oil-free air compressor. These designs supply cleaner, quieter operation than traditional air compressors and call for less routine maintenance. They also satisfy ISO Course or Course 1 air purity demands. Oil-free of charge air compressors are also quieter, with less moving elements and considerably less sound. These positive aspects make oil-totally free air compressors an ideal solution for numerous professional apps.
Air purity is crucial in many industries. Even the tiniest fall of oil can injury generation tools or damage goods. The very best way to discover an oil-free air compressor for your organization is to consider the procedure and finish merchandise. As air high quality improves, a lot more and much more firms are turning to oil-free of charge compressors. Some of the positive aspects and negatives of these air compressors are:
When deciding on an oil-cost-free air compressor, it is essential to realize the terminology utilized in the business. Realizing these conditions will make it simpler for you to decide on the appropriate compressor for your demands. ACTFM, or genuine cubic toes for every minute, is an market phrase for measuring the amount of air pumped in one particular minute below rated conditions. Despite the fact that a straightforward number, it can be really useful in deciding which sort of air compressor is ideal for your software.
The ISO 8573-1 intercontinental normal defines air high quality and gives air purity classifications. The strictest classification is air purity class . Several makers assert that oil-free air compressors fulfill this standard. Nevertheless, a course oil-free air compressor does not always mean that the air is free of contaminants. In reality, Course is the benchmark for air purity. While zero air top quality is the maximum degree, that will not indicate it’s completely oil-free of charge.
double acting
A double-performing air compressor is a unit that utilizes compressed air to generate electricity. Its doing work theory is based mostly on piston and connecting rod. The connecting rod connects the crankshaft to the piston by way of pins and caps. The piston moves as the piston moves. Rods are normally made of forged carbon metal. In terms of provider and routine maintenance, double-acting compressors require typical vise servicing and correct cleaning.
The displacement of the compressor is a evaluate of the displacement that the piston can create in a specific period of time of time. Displacement is typically expressed in real cubic toes for every minute. The precise calculation is dependent on the sort of cylinder and the configuration of the compressor. One-performing cylinders can have head-stop or crank-conclude displacement, the two of which can be measured making use of the displacement equation. A double-performing air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have a number of cylinders and are made of cast iron. They are water-cooled and have a mechanical link amongst the piston and connecting rod. A double-acting compressor compresses air 2 times for every revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, enabling air to enter by means of valve #1. During the operation of the compressor, the temperature of the air and gasoline increases.
Double-acting air compressors usually have higher stress and are regarded workhorses. Double-performing compressors also function intercooling and double compression. As a consequence, these machines have a tendency to very last lengthier than solitary-acting compressors. Its minimal pace and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and functional units.
gasoline tank force swap
You can adjust the pressure in the air compressor tank by altering the differential force. You can change the mainspring clockwise or counterclockwise to improve or reduce the pressure. This valve will open up when the pressure is reduced ample to commence the compressor. If the pressure is as well minimal, the valve ought to be shut. The cut-in and minimize-out pressures must be set to suitable values. After modifying the tank strain, check the hysteresis of the tank force change and set the wanted shutoff force.
If the force in the tank falls beneath the lower-in level, the tank force change have to be replaced. You can test the change with a multimeter. Make sure the swap is not destroyed. If you cannot discover the change, you can appear at the other sections. If you discover any ruined or missing parts, you must substitute them. Otherwise, it may be time to verify the tank stress swap. You may require to disassemble the compressor and take away the switch.
The fuel tank force switch is an essential component of the air compressor. It retains you knowledgeable of the sum of air shipped by the compressor. If your tank or tank is broken, your readings will be mistaken. If the force swap is ruined, it will not purpose properly and result in incorrect readings. Luckily, there are some effortless approaches to resolve this. To avert this from taking place, hold the tank pressure change in good situation.
When the air pressure in the tank drops to the lower-in force setting, the change allows electricity to flow by way of it. This will start the motor and pump of the air compressor. Then, if the stress in the tank rises over the lower-off amount, the swap will journey and end the compressor. This will avoid it from becoming in excess of-pressurized. Energy circulation will carry on to stream to the motor. Based on your compressor model, you can modify the reduce-in and cut-out pressures as needed.
vitality source
The electricity offer of the air compressor is very crucial. Most air compressors operate on twelve VDC, which is best for automotive use. Alternatively, you can buy a switching electricity supply for close to $twenty. No issue which power supply you select, you must guarantee that it can help the optimum recent of the compressor. You can locate electricity supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage essential for a a few-stage air compressor will range. Three-section air compressors require three independent electrical power cords and a 3-section electrical service panel. This is simply because a standard 120/240-volt electrical service panel is not ample to electricity a a few-phase compressor. In addition, three-period compressors require 3 independent isolated wires for the engine and motor circuits. 3-stage compressors do not call for a neutral wire.